TOOLS FOR FLOW CREATION

TOPIC: One-Piece Flow ... Page 123

LEARNING HUB: The Buggy Factory ... Page 123

HANDS ON: Process Walk, OPF ... Page 126

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TOPIC: Quick Changeover ... Page 127

NOW WATCH: Formula 1 Pitstop ... Page 128

HANDS ON: Process Walk, Changeover ... Page 130

TOOLBOX: SMED Process Worksheet ... Page 131

NOW WATCH: Bike Wheel Changeover ... Page 132

SUCCESS STORY: SMED Methodology in an electric Power Control Company ... 133

TOOLBOX: SMED Standardized Work Instructions ... Page 136

SMART MIND: Quick Changeover SMED ... Page 137

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TOPIC: The 5 Why's ... Page 138

SMART MIND: The 5 Why's ... Page 140

LEARNING HUB: The 5 Why's ... Page 141

TOOLBOX: The 5 Why's Worksheet ... Page 142

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TOPIC: OEE ... Page 142

LEARNING HUB: OEE ... Page 155

SUCCESS STORY: An analysis on Managerial Factors affecting the implementation and use of OEE ... Page 156

TOOLBOX: Production Report with OEE ... Page 157

SUCCESS STORY: Digital Transformation helps Revitalize Fertilizer Company

 ... Page 158

NOW WATCH: OEE Software ... Page 159

SMART MIND: OEE ... Page 159

SUCCESS STORY: Hospital's Emergency Department ... Page 160

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TOPIC: TPM ... Page 160

HANDS ON: TPM ... Page 168

SUCCESS STORY: Weighing the costs and benefits of TPM implementation

... Page 169

NOW WATCH: Principles of TPM ... Page 170

SMART MIND: TPM ... Page 171

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TOPIC: Process Observation ... Page 172

SUCCESS STORY: A framework for the continuous performance improvement of manned assembly lines ... Page 173

HANDS ON: Measuring Workstations ... Page 174

TOOLBOX: Time Motion Study Worksheet ... Page 176

NOW WATCH: Learning Motions at Packaging Lines ... Page 177

LEARNING HUB: Measuring the Process ... Page 178

SMART MIND: Process Observation Time and Motion ... Page 179

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TOPIC: Metrics to Quantify Production Flow ... Page 179

HANDS ON: Production Flow Metrics ... Page 181

LEARNING HUB: FTY ... Page 183

SMART MIND: Production Flow Metrics ... Page 183

TOOLBOX: RTY Worksheet ... Page 184

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