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FOCUSED EXCELLENCE

A Practical Tool Book For Business Competitiveness and Lean Transformation

Here, you can find the templates and worksheets that are referenced within the book.

 The Business Assessment Tools and our unique Hands-On Workshops are available exclusively through PathStone Group.

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Over 30 Business Excellence Topics

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4.3

TOOLS FOR FLOW CREATION

TOPIC: One-Piece Flow ... Page 123

LEARNING HUB: The Buggy Factory ... Page 123

HANDS ON: Process Walk, OPF ... Page 126

TOPIC: Quick Changeover ... Page 127

NOW WATCH: Formula 1 Pitstop ... Page 128

HANDS ON: Process Walk, Changeover ... Page 130

TOOLBOX: SMED Process Worksheet ... Page 131

NOW WATCH: Bike Wheel Changeover ... Page 132

SUCCESS STORY: SMED Methodology in an electric Power Control Company ... 133

TOOLBOX: SMED Standardized Work Instructions ... Page 136

SMART MIND: Quick Changeover SMED ... Page 137

TOPIC: The 5 Why's ... Page 138

SMART MIND: The 5 Why's ... Page 140

LEARNING HUB: The 5 Why's ... Page 141

TOOLBOX: The 5 Why's Worksheet ... Page 142

TOPIC: OEE ... Page 142

LEARNING HUB: OEE ... Page 155

SUCCESS STORY: An analysis on Managerial Factors affecting the implementation and use of OEE ... Page 156

TOOLBOX: Production Report with OEE ... Page 157

SUCCESS STORY: Digital Transformation helps Revitalize Fertilizer Company

 ... Page 158

NOW WATCH: OEE Software ... Page 159

SMART MIND: OEE ... Page 159

SUCCESS STORY: Hospital's Emergency Department ... Page 160

TOPIC: TPM ... Page 160

HANDS ON: TPM ... Page 168

SUCCESS STORY: Weighing the costs and benefits of TPM implementation

... Page 169

NOW WATCH: Principles of TPM ... Page 170

SMART MIND: TPM ... Page 171

TOPIC: Process Observation ... Page 172

SUCCESS STORY: A framework for the continuous performance improvement of manned assembly lines ... Page 173

HANDS ON: Measuring Workstations ... Page 174

TOOLBOX: Time Motion Study Worksheet ... Page 176

NOW WATCH: Learning Motions at Packaging Lines ... Page 177

LEARNING HUB: Measuring the Process ... Page 178

SMART MIND: Process Observation Time and Motion ... Page 179

TOPIC: Metrics to Quantify Production Flow ... Page 179

HANDS ON: Production Flow Metrics ... Page 181

LEARNING HUB: FTY ... Page 183

SMART MIND: Production Flow Metrics ... Page 183

TOOLBOX: RTY Worksheet ... Page 184

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